An emerging prepared food enterprise, focusing on convenient dishes such as conditioned steak and Kung Pao chicken, urgently needed a set of automated production lines integrating cleaning, cutting, marinating, quick-freezing and packaging. After multiple investigations, the enterprise chose to cooperate with Yongxing Factory to customize a complete set of food production lines.
Yongxing’s team went deep into the enterprise’s production workshop and designed a modular production line plan based on its product process requirements. The front end of the production line is equipped with intelligent cleaning and cutting equipment to realize precise cutting and sterile cleaning of ingredients; the middle section completes seasoning and flavoring through automatic marinating tanks, and can accurately control the proportion of salt and seasonings; the back end is equipped with an impingement tunnel quick-freezer. Aiming at the characteristics of prepared food containing oil and soup, low-temperature impact technology is adopted to complete freezing within 10 minutes to prevent flavor mixing and shape damage of dishes. The entire production line has realized the whole-process automation from ingredients to finished products, the production efficiency has increased to 4 times the original, and the labor cost has been reduced by 60%. The products have passed the ISO22000 food safety certification, successfully supplied to chain catering brands, and the monthly order volume exceeded 100,000.
